Stockouts kill your organic rank and let competitors take your customers. Overstocking eats your cash and racks up long-term storage fees. This tool helps you find your reorder point — the exact inventory level at which you need to place your next PO.

The Formula

MetricFormula
Safety StockAvg Daily Sales × Safety Buffer (days)
Reorder Point(Avg Daily Sales × Lead Time in days) + Safety Stock
Days of Inventory RemainingCurrent Inventory ÷ Avg Daily Sales

Worked Example

You sell 20 units/day, your supplier’s lead time (production + freight) is 45 days, you want a 14-day safety buffer, and you currently have 800 units in stock (including in-transit + at Amazon):

Input / OutputValue
Avg Daily Sales20 units
Lead Time45 days
Safety Buffer14 days
Safety Stock280 units
Reorder Point1,180 units
Current Inventory800 units
Days of Inventory Remaining40 days
StatusReorder now — current inventory (800) is already below the reorder point (1,180)

Quick Reference: Reorder Point by Lead Time

Assuming 20 units/day average sales and a 14-day safety buffer:

Lead TimeSafety StockReorder Point
30 days280 units880 units
45 days280 units1,180 units
60 days280 units1,480 units
90 days280 units2,080 units

Tips

  • Use your trailing 30–60 day sales velocity, not lifetime average — seasonality changes this fast.
  • Lead time should include production time + freight + Amazon inbound processing, not just factory time.
  • Watch your Inventory Performance Index (IPI) score — both stockouts and excess inventory hurt it.
  • Increase your safety buffer around Q4 and any known supplier holidays (e.g. Chinese New Year).

Want a full supply chain plan built around your actual lead times? We’ll map out your reorder points and PO calendar for the year.